Conveyor belt joint process

Conveyor Belt Jointing Guide Instructions - Monster beltin

Conveyor Belt joint methods are: Mechanical Joints, BELT JOINTING SOLUTIONS - COLD VULCANIZING CEMENT, hot vulcanization joints and other commonly used methods For applications that do not allow either installation of an endless belt or welding into the system, INO process and conveyor belts can be equipped with mechanical joints. 01 Hook in round design Metal hooks are pressed into the ends of the belt so that the belt can be joined endlessly using a metal rod Standard conveyor belts use mid-length fingers Machine tapes use short fingers Provided the joining procedure is properly done, at room temperature a Flexproof joint offers over 70% of the tensile force of the original belt. High flexibility over the joint allows a smaller minimum pulley diameter

INO Process & Conveyor Belts Endless Joint Type

  1. Conveyor Belt Joint | Belt Conveyor Joint | How To Join Conveyor Belt |Conveyor Belt Joining ProcessHiI am Tarun Verma Welcome To Our You Tube Channel Super.
  2. Provide belt clamp at both end to secure the conveyor belt both ends. Both end of conveyor belt should be clean and fresh. We should not accept damaged end of belt for splicing. Hence check both end of conveyor belt. Check the area of overlapping of both end of belt, overlapping area must be equivalent to bias cut and splice length
  3. A critical area of importance on any conveyor system is the belt joint, and in most applications, there are two preferred types of splicing methods: mechanical splicing, which joins belt ends by metal hinges or plates; and vulcanised splicing, which joins belt ends through heat and/or chemicals
  4. g away and potentially falling into food products. These allow belts to easily to fitted and removed from conveyors
  5. g process that requires special skills, expensive equipment, extreme accuracy in.
  6. This video introduce the Fabric Conveyor Belt splicing procedure. The splicing including: 1,GENERAL PREPARATION; 2,Dimensions of Fabric Hot Splices;3,Step Le..

conveyor, one of the narrow slit belts must be re-rolled. This belt will have the Factory Edge side marked as well as Re-Rolled spray painted on the other side of the belt. 7. Many times belts that bow/camber can run straight on the system after initiating belt tension and running the belt for a break-in period About Sai Conveyor ASSOCIATES. We have more than 15+ industry experience, and still going above and above in the Belt Industry. We are a leading manufacturers, suppliers and exporter of a distinct range of Conveyor Belts as well as Textile Printing belts. Our product range includes rubber conveyor belt, PVC/PU conveyor belt and pipe conveyor

Joining methods for conveyor belts and power transmission

  1. The free belt ends have to be secured (e.g. with belt clamps). To splice the belt, pull the belt ends together, until the belt is tensioned. (Before this operation, release any tension in the take up station!) The belt ends have to be aligned in the direction of the conveyor belt in such a way that the
  2. Launch the conveyor belt in the reverse run, to the tail pulley. The belt must be empty. Check it during three entire revolutions. Re-launch the conveyor in the current direction and wait another three revolutions
  3. A conveyor belt works by using two motorized pulleys that loop over a long stretch of thick, durable material. When motors in the pulleys operate at the same speed and spin in the same direction, the belt moves between the two
  4. A joint vulcanization process, steel wire rope core conveyer belt In order to strengthen the performance of equipment, improve the efficiency of equipment operation, reduce operating costs, according to my work experience analysis, steel wire rope core conveyor belt the most reliable connection method is vulcanization bonding method
  5. Conveyor Belt Splicing and Vulcanization. ASGCO ® is a certified belt splicing company and continues to invest in the latest technology of vulcanizing presses and equipment to continually improve our conveyor belt splicing techniques. Our service technicians attend a certified conveyor belt splicing school certification class were they are trained in the latest splice procedures and material.
  6. ation has occurred between the steel rope and the rubber, and the galvanized layer of the steel rope has.

The standard Conveyor Belt Hot Vulcanizing Joint used for all types of conveyor belts excepting 2 to 8 ply. The splicing team and the splice area need to protect from the elements and electrical power is required for the vulcanizing press How to joint and weld a PTFE Teflon conveyor belt. How to join and fuse a PTFE Teflon conveyor belt together is shown in the attached video. It will show the primary way a handheld iron is used to weld and join together a PTFE Teflon conveyor belt Endless conveyor belt is conveyor belt that has been made into endless without joint in the process of production. Its features is that there is no joint in belt carcass, and the belt shall not be shortened in service life due to early failure in the joints of the belt

This issue occurs when there is a conveyor belt tracking problem. Tracking is the process of managing and aligning the belt onto the correct path, and it's critical to ensuring the smooth functioning and output of your system. Mistracking, then, is when something goes wrong along this track Welcome To Conveyor Belt Joint We have conveyor belt jointing cold & Hot Procedure Process. We have more than 15+ industry experience, and still going above and above in the Belt Industry. We are leading manufacturers, suppliers, and exporter of a distinct range of Conveyor Belts as well as Textile Printing belts

Conveyor belt joint is a professional technology. If the conveyor belt joint is not working well, the rubber conveyor belt interface will break the conveyor belt and seriously damage the whole conveyor belt. Therefore, the joint work must be connected The conveyor belt hot vulcanizing joint process is that all the conveyor belts must be connected in a ring shape to be used in practice, so the joint of the conveyor belt is a very important preparation step. The quality of the joint directly affects the service life of the conveyor belt and whether the conveyor line can run smoothly and smoothly SCplus Co.,Ltd. is the manufacture of felt Novbelt, our product is worldwide in the production of conveyor and process belts, transmission belts. Conveyor and transmission belts provide excellent handling solutions for all industrial sectors. Our transmission can help you to find workable and efficiently circumstance Conveyor Belt Safety Procedure TPSMS/GSP/CONV/002 REV 01 Date of Issue: 30-06-2016 3. EXPECTED RESULTS: 3.1. Written down procedures for Operation and Maintenance of Coal Conveyors Belts. 3.2. Manage jobs being done in Coal Conveyors Belts safely 3.3. Control of incidents in Jobs related to O & M of Coal Conveyors Belts 3.4

The specific structure of metal conveyor belts makes these suitable for use as filter plates, with an opening that is precisely aligned with the product to be filtered; Depending on the filtration process, balanced weave or eyelink belts can be used, or even combinations of both belts; Conveyor curves: Sometimes the process has to turn a corne * ST steel cord conveyor belts * Flame-retardant PVC whole core conveyor belts or solid woven PVC belts. Vulcanised splices typically deteriorate from the inside out due to poor adhesion and signs of wear may come too late for any preventive measure. However, a vulcanised belt joint will nearly always outlive a mechanical splice. The process. Conveyor belts for heavy-duty applications are vulcanised during manufacture. On installation, the ends of the belt must also be vulcanised to ensure that the joint is as strong as possible because the weakest point of any conveyor belt is the splice joint. Vulcanisation process About endless joint of conveyor belt. Belt conveyor can convey object once both ends of its belt are joined each other. This joint is called endless joint and the joint work is called endless joint work. There would be no trouble if conveyor belt can be joined smoothly, however, it is not always like that

So when it's time to install the belt on a conveyor system, the ends have to be joined together, which is a process known as splicing. You may also know that the splice is most often the weakest point of a conveyor system, and relies on two equally important factors; 1) The skill of the person making the splice and 2) The quality of the. Working instructions for splicing fabric belts - cold process 10 e 2.2 Splice lengths in accordance with DIN 22103 - 3 2.3 Belt splice for conveyor belts (with two or more plies and bonding layers) 2.4 Running direction Please observe the running direction of the conveyor belt. ℓb = bevel ℓl = splice length ℓst = min. step length B = belt. Extends belt life as belts can be repaired rather than replaced. Using the ThermoLace joining method in combination with the Splicing System enables plants to sanitize and/or repair ThermoDrive belts off the process floor by simply removing the hinge pin. Re-installation of the belt is quick and easy: just re-install the hinge pin the belt is completely mounted. The last splice will have to be made at some point on the conveyor deck-ing. If the best place for splicing is at some point on the decking and several rolls of belting are required, the belt can be threaded by joining the sec-tions with temporary metal fasteners. Then, when each mechanical splic

Conveyor Belt Joint Belt Conveyor Joint How To Join

Conveyor belt, ERO JOINT

What is proposed is a process for joining conveyor belts which contain metal inserts by vulcanization, and also a corresponding vulcanizing press. In order to achieve a temperature profile during the joining process which is more uniform over the material thickness in the joining region, in the proposed process - the belt portions to be joined are arranged between a first crossbeam leading. Find here online price details of companies selling Conveyor Belt Joints. Get info of suppliers, manufacturers, exporters, traders of Conveyor Belt Joints for buying in India Conveyor Belt Maintenance & Common Conveyor Belt Problems. If your conveyor belt isn't working properly, it will have untold ramifications throughout your entire system. Entire operations can be thrown off schedule, resulting in loss of both money and productivity An serious disadvantage of this process is the down time associated with the process. 102 of a conveyor belt 100 joined along a seamed joint 105 made in accordance with the invention. The conveyor belt 100 preferable has a fabric base layer or carcass, consisting of several layers of fabric material covered in a standard fashion, and a top. No matter what kind of joint, joint process on the life of Teflon conveyor belt has a very important impact, which is not only the conveyor belt itself can affect the material. To make soft joint, first of all, the two sides of the connector for docking, and the accessories Teflon plugs into the kevlar circle; And then with the side of the high.

A.. The joint of the belt must be as straight as possible. Belts are currently cut on a table that ensures a straight cut. B.. C. A drive roller that is no parallel with the conveyor will be difficult to track A conveyor belt is the carrying medium of a belt conveyor system (often shortened to belt conveyor). A belt conveyor system is one of many types of conveyor systems.A belt conveyor system consists of two or more pulleys (sometimes referred to as drums), with a closed loop of carrying medium—the conveyor belt—that rotates about them. One or both of the pulleys are powered, moving the belt. Conveyor belt surface must be dry as well as clean also for vulcanization process, hence we must have to clean and make dry the surface of conveyor belt by removing any unwanted substances such as grease, oil, dust or water by recommended solutions

Use these belt scrapers to remove debris from conveyor belts. If a chip of this blade breaks off near a process line, it can be located by metal detectors to reduce contamination risks in food processing applications The present invention relates to a process for manufacturing a conveyor belt with an image or functional element incorporated in the belt. The method comprising: manufacture of a first ply to carry an image or a functional element; applying an image or a functional element to the first ply; utilising the first ply bearing the image or functional element in the manufacture of a conveyor belt. PTFE-Glass and Kevlar Conveyor Belts. FIBERFLON® is also the name of leadership in manufacturing of high performance process belts. FIBERFLON® industrial conveyor belts combine the non-stick surface and heat resistance of PTFE (polytetrafluoroethylene) and with the strength and dimensional stability of fiberglass We have a broad range of Conveyor, Transmission, Timing and V-belts that is used in most manufacturing and production equipment. We have a team of technical personnel providing total solutions on any belting requirements. This includes the process of cutting, skiving and joining of belts using the latest state-of-the-art in fabrication technology

Attentions should be paid during vulcanization of conveyor belt. 1. Problems that should be paid attention to in the vulcanized joint process of the old conveyor belt The old conveyor belt has its particularity when it is used as a mouth or the old and new conveyor belts are docked A conveyor belt may be assembled with hinge fasteners but whatever the way of lacing technology, conveyor belts with mechanical system ERO joint® will have a longer lifespan. The mechanical joint fastening systems ERO Joint® keep the thickness and the structure of belt on the top surface Main equipment includes Conveyor Belt splicing on Steel cord Belt, Conveyor Belt splicing on Fabric Belts or PVC belt,Conveyor belt repairs, transmission belts,Tangential belt, Spindle tape Splicing.PVC/PU belt cutting split, PVC/PU belt finger puncher, Ply seperation, Profile welding machine, Rubber conveyor belt cutter

Cold Vulcanizing Solutions. Cold Vulcanizing Solutions offered comprise Cold vulcanizing also known as Non Flammable Cold Vulcanizing solutions. Here, the CONTIBELT 9000 offered is a black color, viscous liquid that has brushing viscosity Conveyor and process belts Production program Lateral profiles, longitudinal guides and sidewalls Special applications Flat transmission belts Production program Polyurethane round and V-belts Equipment and jointing systems Fast Joint equipment Punchers, skivers, welders Presses Texgum roller coverings Endless rubber mandril made belts 33-A 200 metre length conveyor belt has a drive pulley size OD 510 mm 3 Length 1800 mm, this pulley is directly coupled to planetary reduction gear box having reduction ratio 40:1 and 1475 rpm motor is used to drive this gear box. Then calculate the time required for conveyor for one complete rotation


Arduino powered mini conveyor belt for training purpose

Belt joints: Mechanical vs vulcanised - Covey

For the proper of cold vulcanization process, we are involved in offering a wide range of Cold Vulcanizing Solution. These Cold Vulcanizing Solutions are used especially for joining conveyor belts and also useful for metal bonding applications Generally speaking, the belt buckle joint is used. This joint method is convenient and convenient, and economical, but the joint has low efficiency and is easy to be damaged, which has a certain influence on the service life of the EP conveyor belt product. The snap connection is equivalent to 28%-45% of the strength of the conveyor belt itself. 2 Balaji conveyor belt, Muzaffarnagar. 822 likes. balaji conveyor belt

BELT JOINT TYPES - Teflon Tape PTFE Belting Conveyor Belt

The scheme of the vulcanization joining process of two conveyor belts using process intensification with the help of ultrasonic energy: 1- conveyor belts undergoing the joining process; 2- plates that have the role of providing the heat and pressure necessary in the vulcanization process; 3- ATRBZ uncured rubber used as additional material in. Replacement conveyor belts & belting for every industry. Custom belts to fit your immediate needs. Factory's, Food, Mills, Lumber, Grains, Mining, Aggregate, Coal. Whatever your company makes, moves or manages, MIPR Corp creates custom conveyor systems and conveyor belts you can count on Conveyor belt joint and repair presses use unique process, technology and full-automatic precision digital control system, with features of equal and accurate vulcanizing temperature, even vulcanizing pressure, easy operation, light weight of whole machine being only 1/3 weight of original ones, reliable quality and long service life Well Known Conveyor Belt Joint Machine With ISO9001. 1.Working characteristics of belt conveyor: In the process of industrial production, it can be used as a continuous production link among mechanical equipments, realizing continuity and automation of the production process, enhance the productivity and lessen the intensity of labor Conveyor belts take a significant amount of punishment throughout their lifespans. A splice is invaluable when it returns a damaged belt to its former strength. Other splicing methods, including cold vulcanizing and mechanical splicing, can manage a repair and are often faster than hot vulcanization

Mechanical Belt Fastening Systems - Flexc

Specifications conveyor belt vulcanizing process 1.Curing press is mainly use to make all size of rubber belt. 3. Less energy consumption, low noise, without oil spilling or off pressure. 3.This type of machine is control by PLC , valcanization process can achieve many procedures for automatic control ,can automatically detect and adjust hot. Chevron mesh belt a spiral metal belt with thick wires closed mesh. Suitable for carrying small parts and stuff, for example, biscuit production line. Mild steel, carbon galvanized steel, 304, 302, 316 stainless steel belting available for choices fact makes a splice the weakest point of a conveyor belt. The tension member of a belt can consist of textile fabric or steel cords, depending on the tensile strength of the belt. Steel cord conveyor belts can reach a nominal belt breaking strength up to 10.000N/mm. Fig. 1 shows the general structure of a steel cord conveyor belt [1]

How to make conveyor belt splicing - YouTub

This conveyor belt has the following important features: Modern impregnating and rubberising process in production for a uniform belt structure. To reach an optimum life of the conveyor belt and the joint, we recommend that the following minimum drum diameters be kept: Belt Conveyor Belt Joint is the strongest and most reliable method of joining a belt and should be used wherever possible, it is nearly as strong as the belt itself is less troublesome than other fastening methods and results in longer belt life Conveyor belt lacing can be used to install a new conveyor belt or repair an existing belt on a powered belt conveyor. These mechanical fasteners join the ends of the belt to form a loop. They allow the belt to be installed on a conveyor without having to disassemble the conveyor system, which minimizes downtime for the conveyor Junction-joint damage, junction-joint failure-A longitudinal splitting or cracking in a belt caused by insufficient transition distance between the tail pulley and the load zone for the type of belt being used and/or an idler-junction gap of more than 10 mm (0.4 in.) or twice the belt thickness They permit a load free acceleration of the motor and consequently with increasing oil fill, provide a gentle quasi steady state start-up of the belt conveyor. The maximum torque occurring during the start-up process is restricted to lowest possible level. The convey- or belt and splice joints are relieved and conserved

If so the rubber formula and installation process of the conveyor belt joint splicing is particularly important. LEARN MORE. 22. 2021 / 04. Help customers obtain explosion-proof and coal safety certification. In order to help customers electromagnetic drive pulley obtain Chinas national coal safety certification and explosion-proof. Conveyor And Process Belts Technical Data. Skived joint 2 step other joining methods can be used conveyor and process belts joining technical data sheet min bar c c c 1 use the km330 thermo meter to check the effective temperature inside the belt place the thermometer gauge as shown by the drawing at side the cooling cycle to be completed before Conveyor Electromagnetic Separator Rupture Disc Vertical Shaping Machines Pelletizing Disc Piston Press Belt Skimmer Screening Bucket Elevator Elevator 1 Gas Flare Conveyor, Chain, Closed Roller Conveyor Conveyor Expansion Joint Hose Flexible Hose S H S D F S T DS Straight Line Pipe Battery Limit Line Electronic Serial Heat Trac ð•Heat Resistant conveyor belts with 4 x 2 mm thick rubber covers min. & above of HR 120 C ð•Fire Resistant conveyor belts with 3 x 3 mm thick rubber covers min. & above ð•Rough Top conveyor belts 3 ply with 3 mm ruff min. thick on top up to 1000 mm W ð•Endless size conveyor belts up to 90 mtrs max. single lengt Endless Conveyor Belt is a conveyor belt that has been made into endless without joint in the process of production. Its features are that there is no joint in belt carcas, and the belt shall not be shortened in service life due to early failure in the joints of the belt

Spot Felt Conveyor Belt Single Side Felt Belt Cutting

The splicing of conveyor belts is the process of joining two pieces of conveyor belt together. Usually this is done either to lengthen the original conveyor belt or to repair a torn or damaged conveyor belt. Because there are so many industries that use conveyor systems, there are many types of conveyor belts and components Three common used belt conveyor belt joint methods are introduced as follows: 1.Mechanical joints Generally it refers to the use of belt buckle joint, the joint method is convenient and fast, more economic, disadvantages are low efficiency, easy to damage, has a certain effect on the conveyor belt The conductive woven mesh conveyor belts are weaving by synthetic fiber (commonly PET) combine with antistatic carbon/bronze/ stainless steel yarn embedded The conveyor belts used in different fields of industry can be made in the manufacturing process either at the required dimensions in exploitation or at other smaller dimensions, and this determines the use of vulcanization as a process for combining the conveyor belts so as to obtain the conveyor belts with the desired performances [ 1, 2 ]

Belt Jointer Process Sai Conveyor Bel

Operational cost-effectiveness depends on the durability and reliability of the conveyor belts being used within the production process. Transshipment The financial consequences of avoidable delays due to belt failure when transshipping bulk goods in national and international ports and at major end user installations can be extremely damaging Lacing should be narrower than belt by about 1-1 ½ Using hydraulic power, move joint inside trailer, where work area is flat Insert a thin metal backing under joint to make process easier. Some conveyor belts must be spliced using hot vulcanization, using heated presses, or cold vulcanization, using chemicals to bond the materials in a seamless repair All State Conveyors in-house autoclave hot vulcanising provides superior bonding of rubber to metal and rubber to rubber by applying both heat and pressure to conveyor drums and other steel substrates. This process gives one of the best possible adhesion ratings when compared to the cold bonding process which uses rubber based glue Automatable Splicing Method for Steel Cord Conveyor Belts - Evaluation of Water Jetting as a Preparation Process %K steel cord conveyor belt, splicing, repair preparation, automation, water jetting %X The increased demand of mineral resources leads to worldwide application of incessantly longer conveying systems

Conveyor belt tracking adjustment (tension, alignment,

Conveyor Belt Joints - IndiaMART. The standard Conveyor Belt Hot Vulcanizing Joint used for all types of conveyor The splicing team and the splice area need to protect from the elements and We can make Wall Conveyor Belt joints in hot and cold process like sidewall »More detaile Maximum practical length of a fabric conveyor belt Hi all, I am in the process of designing conveyors of length 100-1000m for a study. Fabric (PN) belts are preferred but the client requires a minimum take-up travel allowance of 2% of belt length. So, this means a take-up travel allowance of 20m may be required. Is this practically achievable or should steel cord belts be used

How Do Conveyor Belts Work? Belt Functions, Uses

premature wear of the belt. Top cover with constant and uniform grip. Excellent resistance to abrasion. Superior top cover grip. Anti-static. Smooth finish or with different embossments. Belts with thick top covers but high flexibility. High lateral resistance to tear. Conveyor and process belts in the corrugated carton box industry Conveyor Belts and Processing Belts. Select Siegling Transilon for economic processing in the light materials handling industry. Select Siegling Transtex for lightweight rubber and PVC belting Process Conveyor Belt. Product Technical Table. Transmission Belt. Cutting Machine. Heavy Conveyor Belt . Case. Tyre Industry Joint Mode Felt Conveyor Belt Silicone Conveyor Belt Logistics Conveyor Belt PVK PU Conveyor Belt PE Conveyor Belt PVC Conveyor Belt Green Cloth Timing Belt Cotton Canvas Conveyor Belt Double Yarn Belt High. Teflon conveyor belt, like all conveyor belts, must be connected into endless belt before putting into use. As we all know, whether Teflon conveyor belt can run smoothly and its service life are depends on the quality of conveyor belt joint directly Cracking of the welded joint of the conveyor belt used in the continuous casting process of copper billets was reported. The arrangement of the conveyor belt in the manufacturing system is illustrated in Fig. 1.The molten copper enters the caster wheel and the belt at 1125 °C, and passes through the cooling stage by water spraying

Vulcanizing Press, Conveyor Belt Vulcanizer, Conveyor Belt Joint manufacturer / supplier in China, offering Hydraulic Conveyor Belt Vulcanizer Joint and Repair Hot Vulcanizing Press, Wear Resistant Shock Absorbing Impact Bed for Conveyor Belt, Light Weight Conveyor Belt Cleaner and so on Manufacturer of Conveyor Process Belt - Silicon Belt, Fabricated Belts, Flat Belts and AG Derco Textile Printing Blanket offered by A. G. Belting Private Limited, Ghaziabad, Uttar Pradesh. to the gauze belts if required. the belts can be made endless by means of a stepped joint or finger-overlap-finger joint, or by stainless steel or. As we all know, whether Teflon conveyor belt can run smoothly and its service life are depends on the quality of conveyor belt joint directly. Therefore, the joints of Teflon belt are very important, and the most ideal is, of course, accomplished by skilled technicians from manufacturers with professional equipment HISTORY OF CONVEYOR BELTS. Primitive conveyor belts were used since the 19th century. In 1892, Thomas Robins began a series of inventions which led to the development of a conveyor belt used for carrying coal, ores and other products. In 1901, Sandvik invented and started the production of steel conveyor belts

CONVEYOR BELT HOT SPLICING PROCEDURE - MechanicalConveyor Belt Innovation Speeds Up Biological DiscoveryCustomized 3

The step in completing a belt joint where the hinge pin is installed to couple the opposing loops of a hinged fastener. Removal of the hinge pin is commonly referred to as Pin Extraction. A term used to describe the process of installing a belt on a conveyor. Swaged A treatment for the ends of belt fastener hinge pins, whereby an. Quickly cool from 145 ° C to 70 ° C, it only takes 5 minutes to speed up the bonding process, improve the strength of the belt joint and maintain the belt joint. Fourth, the handle: The handle has the characteristics of SD soft connection, it is not hot during high temperature operation, the appearance is chrome-plated, bright and beautiful. The ideal location for the drive of a belt conveyor is the place which minimizes belt tensions both during the acceleration and running periods. Although circumstances may dictate that a drive be located somewhere between the ends of a conveyor, locating it at the head end when the conveyor has to be powered to drive it is preferred Mesh Belt Conveyor Furnaces Continuous Copper Brazing, Silver Brazing and Annealing up to 2100°F/1150°C . If you produce light or medium weight parts where low cost, high volume production is required; a SECO/WARWICK mesh belt conveyor furnace will process your work efficiently and economically, typically fre MODULAR PORTABLE CONVEYOR BELT. The idea of this project is to build a miniature replica of an industrial process, in this particular case a conveyor belt, to be used in educational environments for industrial automation training using PLC, Arduino, Raspberry Pi or any other software programmable platform.. Generally speaking, there are 2 well defined groups of this kind of devices: Ready to.

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